Guide to Making Charcoal from Sugarcane Bagasse
Sugarcane is a crucial cash crop grown throughout the world in countries with warm and wet climates. Sugarcane is commonly used extensively to produce food products, cosmetics and a lot of other important products. This is the sugary juices which are obtained from the cane that are used extensively, nevertheless the fibrous byproduct, or sugarcane bagasse can be transformed into a potent fuel for many different uses.
Making charcoal from sugarcane bagasse is in reality a fairly straightforward process that could be accomplished together with the most rudimentary tools. The subsequent article will show you how you can create charcoal briquettes from sugarcane bagasse in a simple 50-gallon metal drum.
A Basic Sugarcane Bagasse Charcoal Making Machine
The next instructions will illustrate the most effective practice for making charcoal from sugarcane bagasse. You will need the next items before you begin.
-- 1 50 Gallon metal drum
-- 4 to 8 bricks to help keep the barrel off the floor yet still level.
-- Drill and ? inch bit
-- 1 lid for your barrel fitted with a chimney.
-- Thermal work gloves for handling hot metals.
You need to prepare the barrel to be a kiln. To achieve this imagine you can find three parts of drum: top, middle and bottom. Each section will require around 6 air intake holes that may be opened and shut to manage the level of air allowed in to the kiln.
After the drum has been prepared, you can fill the very first bottom section with raw material. The sugarcane bagasse must dried to around 18% humidity or the energy necessary to turn this into transformation will be to great to justify the time and effort.
Leave a tiny section in the middle of your bottom part of drum to start a small fire with some dry sugarcane bagasse. Once the fire begins to spread and rise you may fill the other sections of the drum with a lot more sugarcane bagasse. Don’t pack this down too tightly. After the fire can be viewed rising from your bagasse put the lid on top of the drum and close all air vents except those at the end of the barrel.
Because the carbonization actually starts to take effect the quantity of bagasse will diminish, you have got to increase the raw material towards the kiln to hold air intake low and obtain the most quality carbon possible.
The carbonization will begin inside the lower barrel and work its way upward. It is very important keep in mind what is happening so that you can properly administer air intake when necessary till the process has become completed.
As soon as the bagasse in the bottom section has become properly carbonized, the air vents should be shut in the first section and opened in the upper two sections. This will allow the fire to be low and also the bagasse within the upper two sections to begin turning to charcoal. You may continue adding more raw material when needed to keep the kiln full.
As soon as the middle section is becoming pure sugarcane charcoal it is possible to close the vents in this particular section and reopen those at the end section. When the top section has become carbonized, go on and close all vents by leaving the kiln to cool for the upcoming 8 hours.
The last product are able to be shaped in good quality sugarcane bagasse briquettes.